Procedure Library
P21.2

High-Viscosity Product Manufacturing

Procedure 33 of 40 · Chapter 21 · §21.1.3

1 table 0 notes

Table 1

ParameterStandard Viscosity (200–2,000 mPa·s)High Viscosity (>3,000 mPa·s)
Thickener typeNone, or salt-thickenedHEC, CMC, HPMC, or associative polymer
Thickener level0–0.5%0.5–3.0%
Pre-dispersion methodNot requiredSlurry in glycol, or powder induction
Primary mixer typePaddle or anchor stirrerAnchor with wall scrapers
High-shear homogenizerOptional, 1,500 RPMRequired, 1,500–3,000 RPM
Mixing time (total)45–90 min90–180 min
Deaeration methodStatic hold (optional)Vacuum deaeration (required)
Deaeration time0–15 min15–45 min
Batch temperature (max)45 °C40 °C
Filtration10–25 μm bag filter25–50 μm (viscosity limits fine filtration)