LABSA (Linear Alkylbenzene Sulfonic Acid)
SurfactantPrimary anionic surfactant. Neutralized with caustic soda or soda ash to form active LAS in detergents.
- Typical usage
- Powders 6–12% (as LAS) · Liquids 4–15%
- Handling & storage
- Highly acidic, corrosive. Store in HDPE or lined steel tanks. Avoid contact with carbon steel.
QC tests
- Active matter (titration with cetyl pyridinium chloride)
- Free oil
- Color (Klett)
- Free sulfuric acid
SLES (Sodium Lauryl Ether Sulfate, 70%)
SurfactantMild anionic surfactant with strong foaming properties. Used in liquid dish, laundry and personal care.
- Typical usage
- Liquids 8–20%
- Handling & storage
- Highly viscous paste; heat with hot-water jacket to 30–40°C before pumping. Avoid prolonged heating.
QC tests
- Active matter
- Free oil (1,4-dioxane)
- pH (10% solution)
- Color
CAPB (Cocamidopropyl Betaine)
SurfactantAmphoteric surfactant providing mildness, foam stability and viscosity boost in dishwash and personal care.
- Typical usage
- Liquids 2–6%
- Handling & storage
- Yellowish solution; protect from freezing. Store sealed.
QC tests
- Active matter (30–35%)
- Free amine
- pH
- Sodium chloride content
Nonionic surfactant (AE-7 / AE-9)
SurfactantNonionic ethoxylated alcohol for grease cutting, low foam in liquids and post-add in spray-dried powders.
- Typical usage
- Powders 1–3% post-add · Liquids 2–6%
- Handling & storage
- Cloud point 50–70°C; keep warm to remain liquid. Avoid open flames.
QC tests
- Cloud point
- HLB
- Water content
- Color
Caustic soda (NaOH 50%)
Liquid baseStrong base used to neutralize LABSA and adjust pH in liquid and powder slurries.
- Typical usage
- As required for neutralization (~14% of LABSA weight at 100% basis)
- Handling & storage
- Severely corrosive. Carbon steel acceptable for storage; PVC for piping. Use full PPE.
QC tests
- Concentration (titration with HCl)
- Carbonate content
- Iron content
Soda ash (Sodium carbonate)
BuilderAlkaline builder providing carbonate hardness control and pH buffering in laundry powders.
- Typical usage
- Powders 15–35%
- Handling & storage
- Hygroscopic; store in dry silo with bag filter on vent. Avoid moisture ingress.
QC tests
- Na2CO3 assay (titration with HCl)
- Bulk density
- Moisture
- Sieve analysis
STPP (Sodium tripolyphosphate)
BuilderPowerful sequestrant for Ca/Mg hardness, soil suspension and slurry rheology in laundry powders.
- Typical usage
- Powders 5–25% (region-dependent)
- Handling & storage
- Store in dry silo. Avoid prolonged exposure to humidity (causes lumping).
QC tests
- P2O5 content
- Phase I/II ratio
- Bulk density
- Iron content
Zeolite 4A
BuilderPhosphate-free water softener via ion-exchange of Ca2+ in laundry powders.
- Typical usage
- Powders 15–25%
- Handling & storage
- Fine powder; use bag filters on silos and conveyors.
QC tests
- Ca exchange capacity
- Whiteness
- Particle size
- Moisture
Sodium silicate
BuilderAlkaline builder, anti-corrosion agent and structuring aid for spray-dried granules.
- Typical usage
- Powders 4–8% (as solid)
- Handling & storage
- Viscous liquid; store at >20°C. Avoid contact with aluminum.
QC tests
- SiO2 / Na2O ratio
- Density
- Viscosity
- Suspended solids
Sodium sulfate
FillerInert filler controlling bulk density and dilution of active matter in laundry powders.
- Typical usage
- Powders 20–45%
- Handling & storage
- Dry, free-flowing. Store in silos with dust collection.
QC tests
- Assay
- Insolubles
- Moisture
- Particle size
CMC (Sodium carboxymethyl cellulose)
AdditiveAnti-redeposition polymer keeping soil suspended in the wash liquor.
- Typical usage
- Powders 0.5–1.2%
- Handling & storage
- Hygroscopic; store sealed. Disperse slowly in water to avoid lumps.
QC tests
- DS (degree of substitution)
- Viscosity (1% solution)
- Moisture
- pH
Detergent enzymes (Protease, Amylase, Lipase, Cellulase)
AdditiveBiocatalysts for protein, starch, fat and cellulose stains. Post-added to powder, encapsulated in liquid.
- Typical usage
- 0.3–1.5%
- Handling & storage
- Sensitive to heat, bleach and acidic pH. Store cool. Add last; avoid contact with surfactant in raw form.
QC tests
- Activity (GU, KNPU, LU)
- Granule integrity
- Moisture
Optical brightener (OBA)
AdditiveFluorescent whitening agent that absorbs UV and emits blue light, masking yellowing.
- Typical usage
- Powders 0.1–0.25% · Liquids 0.1–0.3%
- Handling & storage
- Light-sensitive; keep in original packaging until use.
QC tests
- UV/Vis absorption
- Whiteness index on cotton swatch
Perfume
AdditiveOlfactory signature, masks raw-material odors and provides freshness on garments.
- Typical usage
- Powders 0.2–0.6% · Liquids 0.3–1%
- Handling & storage
- Flammable. Store in dedicated, ventilated, cool room. Use stainless steel or HDPE containers.
QC tests
- Specific gravity
- Refractive index
- GC fingerprint
- Olfactory panel
Preservative (Isothiazolinones / phenoxyethanol)
AdditivePrevents microbial growth in water-rich liquid detergents.
- Typical usage
- Liquids 0.05–0.2%
- Handling & storage
- Sensitizer; use closed dosing. Follow regional regulations (CMI/MI limits).
QC tests
- Active concentration
- Microbiological challenge test
Sodium percarbonate + TAED
AdditiveOxygen bleach (releases H2O2 in water) with TAED activator for low-temperature bleaching in powders.
- Typical usage
- Powders 5–12% percarbonate + 1.5–3% TAED
- Handling & storage
- Strong oxidizer. Segregate from organics, perfume and enzymes. Cool, dry storage.
QC tests
- Available oxygen
- Stability after 4/8/12 weeks at 28°C/70% RH
- Particle integrity