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Formulation Card

FC-8.6-P

Food Surface Sanitizer

Ingredients

IngredientINCI / Description% w/wFunctionAddition Order
Deionized waterAqua84.5Solvent1
BAC (50% active, C12–C14)Benzalkonium chloride4.0Disinfectant active (2% as QAC)2
DDAC (50% active)Didecyldimethylammonium chloride2.0Disinfectant active (1% as QAC)3
Nonionic surfactant (C12–14, 7 EO)C12-14 pareth-74.0Cleaning surfactant4
EDTA (tetrasodium, 38%)Tetrasodium EDTA3.0Chelating agent, QAC activity enhancer5
Sodium carbonateSodium carbonate2.0Alkaline buffer6
Sodium xylene sulfonate (40%)Sodium xylene sulfonate0.4Hydrotrope7
ColorantCI 420900.005Aesthetic8
FragranceFragrance (parfum)0.1Sensory (low level)9
Total~100

Addition Order & Process

Procedure: Dissolve sodium carbonate in water. Add BAC and DDAC solutions slowly with moderate mixing; avoid excessive foam generation. Add nonionic surfactant and EDTA solution. Add sodium xylene sulfonate, colorant, and fragrance. Mix until homogeneous. Filter through 100 μm mesh to remove any particulate matter.

Formulation Notes

Food-contact surface sanitizers must satisfy a dual requirement: they must clean (remove soils) and simultaneously reduce microbial populations to safe levels. Quaternary ammonium compounds (QACs)—principally benzalkonium chloride (BAC, alkyl dimethyl benzyl ammonium chloride, C12–C16) and didecyldimethylammonium chloride (DDAC)—are the most widely used active ingredients for this purpose in institutional and food-service settings . These products are regulated as pesticides under U.S. EPA FIFRA and as biocidal products under EU BPR; they may only be used on surfaces that contact food if the product label explicitly permits such use and specifies either a potable water rinse requirement or a no-rinse authorization at defined use concentrations.

Formulation Card FC-8.6-P: Food Surface Sanitizer

Properties: QAC content 3.0% ± 0.1% as active (titration against sodium lauryl sulfate with Epton mixed-indicator endpoint); pH 9.5–10.5 (as is); clear liquid, water-thin. Use dilution: 50–100 mL per 10 L water (yielding 150–300 ppm QAC in use solution). Safety: Irritant to eyes; avoid contact with food unless used at approved no-rinse concentrations per label directions. EPA or national regulatory registration required before sale.

Notes: The BAC:DDAC ratio of 2:1 combines the rapid kill kinetics of BAC against Gram-positive bacteria with the broader spectrum and greater hard-water tolerance of DDAC . EDTA is critical to this formulation: by chelating calcium and magnesium ions, it prevents the formation of insoluble QAC-hard-water complexes and extends the effective activity of the sanitizer to water hardness levels up to 400 mg/L as CaCO₃ . The nonionic surfactant at 4% provides sufficient detergency for light-to-moderate soils but is not adequate for heavy grease removal; heavily soiled surfaces must be pre-cleaned with a degreaser before sanitizer application. Use solutions at 200 ppm QAC are approved for no-rinse application on food-contact surfaces in the United States, provided the solution is drained and the surface allowed to air-dry . In the EU, current practice requires a potable water rinse after biocide application to food-contact surfaces unless the product has been specifically authorized under BPR with a no-rinse claim .