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Formulation Card

FC-5.8-P

Industrial Laundry Powder

Ingredients

Material% w/wFunction
LAS (80%)18.0Primary surfactant
Sodium metasilicate (pentahydrate)12.0High alkalinity
Soda ash (light)20.0Builder, alkalinity
STPP (where permitted)15.0Sequestrant, dispersant
Sodium sulfate12.0Filler
CMC0.8Anti-redeposition
NaBr0.3Hypochlorite stabilizer
CBS-X0.15Whiteness
Silicone antifoam (20%)0.35Foam control
Perfume (institutional)0.2Masking odour
Sodium chloride5.0Texture control
Sodium bicarbonate3.0pH buffer
Moisture3.0Residual
Soda ash (balance)10.2Alkalinity adjustment
Total100.0

Formulation Notes

[Attributes table]

Raw Materials

Active matter: 25.4% Β± 0.8%. pH 1%: 12.0–12.8. Process (Dry Mix): Blend all solids in ribbon blender (8 min at 20 rpm). Spray perfume last. Pack in 25 kg sacks with PE liner.

Safety Notes: pH > 12.0 causes serious eye damage and skin burns (CLP Category 1). PPE: chemical goggles, nitrile gloves, apron. Verify STPP permitted locally.Expected Problems & Solutions: Fabric damage at 90 Β°C: add 0.5% sodium borate or limit to 60 Β°C. Aluminium corrosion: metasilicate attacks Al β€” verify machine metallurgy.

QC Tests: Active matter (24.6–26.2%); pH 1% (12.0–12.8); alkalinity as Naβ‚‚O (β‰₯ 18%); bulk density (650–850 g/L); foam (≀ 40 mm).

Cost Notes: ~USD 0.85–1.10/kg. STPP at 15% = ~20% of cost; where banned, substitute zeolite (18%) + polycarboxylate (2%) + MGDA (1%) at ~15% premium.